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CO2 Mechanics Blog

Practical knowledge, tools, tips and techniques for developing and implementing innovative CO2-enabled clean manufacturing processes, products, and production lines.

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    Lean, Green, and Reliable Manufacturing Practices Manufacturing engineers must carefully address several elements when adhesively bonding different surfaces, such as…
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    Microelectronics – Device under Test (DUT) A burn-in test board (BIB) requires cleaning periodically to remove resistive residue buildup from…
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    Summary The PowerSno™ All-in-One Universal CO2 Spray Treatment System is a cutting-edge solution designed for precision cleaning and machining applications.…
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    Summary The evolution of CO2 Composite Spray™ technology represents over 30 years of innovation in precision cleaning and machining applications.…
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    Summary Clean Imagineering, LLC, led by founder David P. Jackson, offers innovative, scalable, and affordable clean manufacturing solutions. With over…
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    Summary CO2 Compatibility in 3D discusses CO2 compatibility across various manufacturing materials and processes, emphasizing its application in clean manufacturing.…
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    Summary Machining has seen little innovation in cooling lubrication practices, which still rely on outdated flooding methods. Advanced Minimum Quantity…
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    Summary CO2 Clean Manufacturing Technology revolutionizes electronic device fabrication by providing effective cleaning and machining solutions that reduce waste and…
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    Summary A CO2 composite spray effectively removes sub-micron particles from spacecraft surfaces, addressing stringent planetary protection standards for Mars Sample…
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    Summary Carbon Dioxide (CO2) spray cleaning technology offers modern manufacturing significant cost, environmental, and performance advantages. As industries shift from…
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    Summary CO2 technology enhances precision cleaning and machining by minimizing waste and improving profitability in manufacturing. It eliminates harmful materials…
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    Summary The article discusses advancements in precision cleaning technology, specifically focusing on a novel centrifugal CO2 cleaning system that combines…
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    Summary CO2 cleaning technology has been effectively used for 28 years to remove contaminants from injection molded silicones and other…
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    Summary The Clean Manufacturing Value Proposition emphasizes the integration of lean and green practices to enhance manufacturing efficiency while minimizing…
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    Surface Preparation for Wire Bonding Cleaning Solution for Bond Pad Contamination Introduction Shown in Figure 1 is a typical wire…
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    Cleaning Delicate Surfaces Using Sub-Micron Sized Solid Carbon Dioxide Particles Propelled by Gaseous Carbon Dioxide Cleaning Surfaces with Dry Ice…
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    The First CO2 Spray Cleaning Process Fong's (Lockheed Aircraft) Pellet Blast Process During the 1970’s, Calvin Fong, Lockheed Aircraft Corporation,…
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    The Short Story CO2 Composite Spray Technology Development CO2 Composite Spray™ technology can claim its beginnings going back to the…
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    Smart Extraction™ Symphony Collaborative Chemical Components
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    Collaborative Extraction A Fully Integrated Extraction and Extract Treatment Process  Novel polarity-directed and mixed-polarity CO2 extraction solvent systems and processes…
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    Smart Extraction Cost-and Performance-Effective Solutions Tens of thousands of plant species are known to contain valuable extractable chemicals, so-called “Natural…
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    Solubility Gradients Synergistic, Synchronistic, and Synthesizing A plant is a complex system of physical structures, phytochemicals, and biochemical processes possessing…
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    Smart Extraction™ Nature Inspired
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    ICPF Heritage Science Published Journal Article 2021 Safe and Effective ICPF Abstract (as published) The cleaning of particles from smooth…
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    Liquid CO2 is a Better Solvent Higher Power, Capacity, and Speed Laboratory testing and commercial equipment performance comparisons demonstrate that…
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    The Future of Liquid CO2 Extraction CO2 Extraction Reimagined The SLO Cooker™ natural product extraction system uses patents-pending Smart Technology™…
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    Bondability CO2 Technology Improves Bondability A manufactured product may require component surfaces to be joined using methods such as gluing,…
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    Perseverance rover converts CO2 into oxygen on Mars for the first time MOXIE produced five grams of oxygen, equal to…
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    Wettability CO2 Improves Surface Wettability A manufactured product may require component surfaces to provide fast and uniform spreading and contact…
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    CO2 MQCL for Titanium Machining Atmosphere. Optimized. Introduction The past century has witnessed significant advancements in cutting machines, cutting tools,…
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    Cleanability CO2 Improves Surface Cleanliness in Different Ways A manufactured product may require components to have a certain maximum level…
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    Surface Transformations CO2 Changes Surfaces in Different Ways The most practical and unique aspect of CO2  processing technology is its…
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    Contaminant-Constrained Manufacturing Systems Surface Contamination Constrains Manufacturing Manufacturing systems comprise numerous processes and apparatuses needed to fabricate a product. In…
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    CO2 Processing System Problem-Opportunity-Solution The CO2 processing system comprises three components, as follows: Problem: a manufacturing system comprising a manufacturing…
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    CO2 Processing Technology Overview CO2 as a Solvent, Coolant, and Lubricant It has been known for more than 80 years…
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    CO2 is a Manufacturing Technology Cleaning, Cooling, and Lubrication Carbon dioxide (CO2) is a colorless, odorless, and naturally occurring chemical…
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    Future CO2 Developments CO2 Processing Units (CPU®) CO2 technology innovation continues today with an emphasis on new market and application…
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    CO2 Process Fluids Purification, Delivery, and Recycling During the initial CO2 technology development period, adjunct innovations were co-developed to support…
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    Automated Spray Cleaning SnoBot and CleanFlex Small affordable (so-called) desktop robots were being introduced in the early 1990’s. While watching…
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    CO2 Composite Spray Pencil Snow Blaster Concurrent with centrifugal liquid CO2 immersion cleaning process commercialization, development of a new CO2…
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    Centrifugal Liquid CO2 Immersion SuperFuge™ Design and development of a new high performance dense fluid immersion cleaning system began in…
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    Early Supercritical and Liquid CO2 Processes Mr. Orval Buck The first CO2-based immersion cleaning system was constructed and tested by Mr.…
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    CO2 Technology Development Faster, Better and Cheaper CO2 technology described in this blog-eBook represents more than 30 years of process,…
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    Forward Blog preview This eBook has been a long time in the making and continues to be a work in…
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    Dedications Thank you To my wife, best friend, and colleague, Karen, for her enduring love and support all these years.…
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    Technical Terms What does that mean CO2 An abundant and recycled gaseous by-product of industrial processes repurposed for precision cleaning,…
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    Copyright Notice All rights reserved CO2Mechanics.Blog Blog to eBook Practical knowledge, tools, tips, and techniques for developing and implementing innovative…
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    How to use this blog Icons used in this eBook Each chapter in this eBook is self-contained, which means you…
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    Blog Icons Icons used in this eBook Throughout this eBook, you will see small symbols called icons in the margins…
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    Scope and Objectives Contamination is defined in many ways Contamination may be broadly defined as any material, substance, or energy…
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    While attending college, Mr. Jackson worked full-time as a manager of a certified testing laboratory analyzing pollutants in wastewater generated…
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    CO2 is Part of the Solution Recycled CO2 The human part of the Earth’s carbon cycle comprises our societal and…
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    Carbon Dioxide (CO2) is Universal Abundant and Natural Carbon dioxide (CO2) is an abundant, natural, and renewable manufacturing resource. To…
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