26074 Avenue Hall Unit 6, Santa Clarita, CA 91355

ELECTRONICS

The electronics sector produces electronic equipment and consumer electronics and manufactures electrical components for a variety of products. Common items in the electronics sector include mobile devices, televisions, and circuit boards. Industries within the electronics sector include telecommunications, networking, electronic components, industrial electronics, and consumer electronics.  Prominent in this sector is semiconductor and microelectronics device manufacturing. Semiconductor and Microelectronic components are used in various devices such as digital cameras, sensors, photonic devices, mass data storage devices, medical devices, automobiles, personal computers, IoT devices, and others that play a vital role in the modern lifestyle of humans.

Our advanced CO2 clean manufacturing technology and products improve electronic product manufacturing sustainability and profitability and include highly adaptive solutions for precision cleaning and surface modification.  Our clean manufacturing solutions address advanced material and process (M&P) challenges during adhesive bonding, coating, wire bonding, die attachment, lens cover attachment, and precision assembly, among many other manufacturing and assembly operations, constrained by microscopic particles and surface residues, or low surface energy.  Dissimilar materials, performance plastics, composites, and complex microelectronic devices can be processed more effectively, efficiently, and selectively using our surface treatment technology and products.

CASE STUDY

PARTS CLEANING FOR ELECTRONIC DEVICE ASSEMBLY

Surface contamination is a major cause of the loss in the bondability and the reliability of wire bonds. Therefore, bond pad cleaning is an important step prior to wire bonding. Selective CO2 spray cleaning technology offers a robust and flexible technique for achieving cleanliness on bond pads. A bond pad can be made very clean and wettable by removing residues, particles and activating the surface.

Surface contamination is a major cause of the loss in the bondability and the reliability of wire bonds. Therefore, bond pad cleaning is an important step prior to wire bonding. Selective CO2 spray cleaning technology offers a robust and flexible technique for achieving cleanliness on bond pads. A bond pad can be made very clean and wettable by removing residues, particles and activating the surface.

What Do Our Customers Say

The purpose of surface cleaning is to remove deposits that might cause damage through abrasion, absorption of acidic gases, or serve as medium for mould growth.

Simple dry cleaning of surfaces using erasers and sponges requires contact with surface which might also cause alteration of surface properties (flattening, eraser residues). With respect to basic requirement to avoid material degradation an alternative non-contact method might be CO2 snow jet cleaning performed using a Precision Spray Cleaning Pen (SnoPen SP 2000, Cleanlogix).

Artificialy soiled samples of wood-based and cotton-based paper were cleaned by the CO2 snow jet with a carbon dioxide flow rate of 3.0 g/s and a nitrogen flow rate of 1.4 l/s and by the nitrogen jet at the same flow rate. Paralel samples were cleaned by traditional mechanical cleaning methods. The effect of treatment was evaluated by optical microscopy.

The results showed that the CO2 snow jet cleaning effectively removed particles in the lower layers of the paper surface, including interfiber spaces.

The CO2 snow jet cleaning compared with the mechanical dry cleaning showed similar effectiveness without any adverse effects on the paper surface. It was proved that the CO2 snow technique is a suitable method for cleaning common types of paper materials.

Jiri Smolik
Institute of Chemical Process Fundamentals Czech Republic (ICPF)

Clean Imagineering was able to quickly provide us a CO2 composite spray system as a rental unit to allow us to perform process trials and demonstrate its effectiveness. We only needed to provide compressed air and a liquid CO2 tank.  We had the unit for 2 months and were provided with good advice on initial instrument settings. In that time we were able to devise a safe and effective cleaning process for our sensitive micro-electronics assembly.

Pascal Marais
Sanmina

High Pressure Technologies, a supplier of High Pressure Testing equipment have been using Clean Imagineering for several years for High purity Cleaning of Pressure Gauges for the Aviation, Space and other industries, using their highly successful CO2 extraction methods. Applications involving high purity gases or Oxygen must be have products cleaned to meet the relevant specifications. Most pressure gauges are tested and/or calibrated by the manufacturer using mineral oils and are difficult to clean using traditional solvent cleaning methods. This is especially true when the gauges use bourdon tube internals where the internal orifice size is extremely small. Clean Imagineering have been able to provide us with cleanliness levels that have exceeded those previously obtained using solvent cleaning and which meet the stringent requirements of our customers.

Peter Duffy
HPT

As a company that produces products of the highest quality, CICOIL chooses Clean Imagineering for the following reasons.

  1. Reliability: Clean Imagineering has proven itself by consistently delivering products of the highest quality;
  2. Flexibility: Clean Imagineering friendly staff is very willing to work with us to tailor their processes/procedures to meet our stringent requirements;
  3. Cost: Clean Imagineering is able to process larger batches than their competitor, therefore providing significant cost savings for CICOIL;
  4. Location: This not only saves time and money on shipping, but also allows CICOIL to support our local economy;
  5. Knowledge: When faced with a new and particularly hard to remove contaminant, we were able to draw upon Clean Imagineering’s vast experience and knowledge to provide us with a solution.

Robert Newbrey
CiCoil

For Application of PowerSno™ system: It was used to remove silicone oil or contaminants on the surface of nylon material.
For Operation of PowerSno™ system: It is pretty simple to use.
For Support: Clean Imagineering is responsive and provide immediate response and feedback.

Alan Ngo
Emerald Medical Services Pte Ltd

The PowerSno rental from Clean Imagineering is efficient and cost effective. The Clean Imagineering representatives make sure to give you all of the necessary information to have a quick and successful rental period. Amanda, David, and Mack provided answers to every single one of my questions throughout the whole rental process. Their combined assistance allowed me to successfully run tests without an interruption.

Quinn McKenna
Evaporated Coatings, Inc.

“AMAZING CUSTOMER SERVICE”

My engineer was tasked with finding a way to plasma etch polymer optics to meet my customer’s deadline. With Clean Imagineering support and CO2 plasma systems, we achieved our goals. I was very pleased with the customer service provided to us.

David Demelo
Diverse Optics, Inc.

Incredibly effective for certain applications. We build high precision laser machines that produce very fine debris that adheres to the surface after machining. Some of our applications typically require overnight cleaning in an ultrasonic with all sorts of chemicals, and the PowerSno legitimately cleans them better in under a minute. We’re amazed. We were skeptical at first, but their sales team helped us test with a few of our samples. Now we’ve had the unit for a few months and are very happy with it.

John Taseff
GF Machining Solutions

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